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What is thermally modified wood?

The Wood Guide · Calculating with wood

Treatment

Thermally modified wood

Wood made more durable with nothing but heat and steam. No biocides, no heavy chemicals — but there is a downside you need to know about.

  • Thermowood method
  • Thermo-S 180 °C · Thermo-D 212 °C
  • Without chemicals
thermal modification
Ash before and after thermal treatment: from pale to dark brown (Fraxinus)
Ash before and after thermal treatment: from pale to dark brownFraxinus
Thermally modified spruce: the hotter the treatment, the darker the wood (Picea abies)
Thermally modified spruce: the hotter the treatment, the darker the woodPicea abies
In pictures · Thermally modified wood1 / 5
Chapter 1 · The species

Thermally modified wood

Wood made more durable with nothing but heat and steam. No biocides, no heavy chemicals — but there is a downside you need to know about.

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Summary

Thermally modified wood in brief

Also called Thermowood: a way of making wood more durable with nothing but heat and steam.

The idea is old — German researchers were already experimenting with it in the 1930s — but it only became practical in the 1990s, when the Finnish research centre VTT perfected the Thermowood method. Today the International Thermowood Association oversees the standard, which ensures consistent quality.

What happens: by heating the wood to well above a hundred degrees, the hemicellulose breaks down. That is precisely the component fungi live on and that holds moisture in the wood. Less hemicellulose therefore means both less rot and less movement.

Two classes

Thermo-S is heated to 180 °C and is intended for indoors; Thermo-D goes up to 212 °C and is suitable for outdoors. That letter on the label determines where the board belongs.

Method
Thermowood, perfected by VTT (Finland)
Process
drying, modification, reconditioning
Temperature
180 °C (Thermo-S) or 212 °C (Thermo-D)
Duration
2 to 3 hours at temperature
Final moisture content
4 to 6%
Chemicals
none

Fair is fair: the heating also makes the wood more brittle and somewhat less strong. That makes thermally modified wood less suitable for load-bearing structural parts — it is a cladding and decking timber.

Three phases

What happens in the kiln

  1. Drying to almost zeroThe wood is first heated to 130 °C to remove virtually all of the moisture.
  2. Thermal modificationThen it goes to 180 °C (Thermo-S) or 212 °C (Thermo-D), and stays there for two to three hours. This is where the hemicellulose breaks down.
  3. Cooling and reconditioningControlled cooling and bringing the moisture content back up to 4–6%, so the wood does not come out of the kiln brittle.
A long run-up

The first research dates from the 1930s (Stamm and Hansen), followed by White in the 1940s and Bavendam, Runkel and Buro in the 1950s. It was not until the 1990s that VTT turned it into an industrial process.

The trade-off

What it gives you, and what it costs

Advantages

What you gain

  • Better stability: less sensitive to changes in moisture and temperature
  • Higher durability through the breakdown of hemicellulose
  • No chemicals — not even when disposed of or burned
  • A warm, deeper brown colour right through the wood
  • Fast-growing European softwood becomes usable outdoors
Drawbacks

What it costs

  • The wood becomes more brittle and somewhat less strong
  • Less suitable for load-bearing structural parts
  • Outdoors, the colour still fades to grey without UV protection
  • More expensive than ordinary pressure-treated softwood
Uses

What thermally modified wood is used for

Cladding

Its strongest use: stable, attractive in colour and free of chemicals.

Decking

Thermo-D is suitable for outdoors. See also our guide to wood for your decking.

Garden furniture

Turns up as a low-maintenance alternative, although it is more brittle than hardwood.

Saunas and interior cladding

Thermo-S: the wood moves little and has a pleasant roasted smell.

Alongside the alternatives

In performance, thermally modified wood sits between pressure-treated softwood and Accoya: more durable than the former, less so than the latter, and without the chemistry of either. The full comparison is in the Accoya guide.

Quick answer

Frequently asked questions about thermally modified wood

Is thermally modified wood as durable as tropical hardwood?

Not quite, but it comes close: Thermo-D usually reaches class 2 to 3, compared with class 1 for teak. The big advantage is that no chemicals or tropical forest are involved.

What is the difference between Thermo-S and Thermo-D?

The temperature. Thermo-S is heated to 180 °C and is intended for indoor uses; Thermo-D goes up to 212 °C and is suitable for outdoors. Look for that letter on the label.

Why is thermally modified wood more brittle?

Heating breaks down hemicellulose — exactly what makes the wood more durable also makes it less tough. That is why it is suitable for cladding and decking boards, but not for load-bearing beams.

Does the brown colour last?

Indoors, yes. Outdoors it fades to grey under UV light, just like any other untreated wood. If you want to keep the colour, treat it with an oil or stain with a UV filter.

More in The Wood Guide

Thermally modified wood in perspective

One of the ways to make ordinary wood more durable — without chemicals, with a downside.

Have a question about your project? Just ask — we're happy to help.

Photos via Wikimedia Commons: Fraxinus — Anubis100, CC BY-SA 3.0 · Picea abies — Miladin, CC BY-SA 2.5 si